Sulfonated polymer based solid polymer electrolytes (SPEs) have received considerable interest in recent years because of their wide variety of applications particularly in fuel cells, batteries, supercapacitors, and electrochromic devices. The present research was focused on three interrelated subtopics. First, two different bisphenol-A-poly(arylene ethers), polyetherimide (PEI) and polysulfone (PSU) were sulfonated by a post sulfonation method to various degrees of sulfonation, and their thermal and mechanical properties were examined. The effects of poly(arylene ether) chemical structure, reaction time, concentration, and types of sulfonating agents on sulfonation reaction were investigated. It was found that deactivation of bisphenol A unit caused by the electron withdrawing imide, retarded the sulfonation of PEI compared to PSU. Sulfonation conducted with a high concentration of sulfonating agent and/or prolonged reaction time exhibited evidence of degradation at the isopropylidene unit. The degradation occurred through the same mechanistic pathway with the two different sulfonating agents, chlorosulfonic acid (CSA) and trimethylsilyl chlorosulfonate (TMSCS). The degradation was faster with CSA than its silyl ester, TMSCS, and was evident even at low acid concentration.
Second, novel anhydrous proton conducting solid polymer electrolytes (SPEs) were prepared by the incorporation of 1H-1,2,4-triazole (Taz) as a proton solvent in sulfonated polyetherimide (SPEI) matrix. The size, shape, and state of dispersion (crystal morphology) of triazole crystals in SPEI were examined as a function of degree of sulfonation and triazole concentration. Increasing sulfonic acid content caused reduction of triazole crystallite size, hence the depression of melting temperature and their uniform distribution throughout the sulfonated polymer matrix. The increased rate of structure diffusion within the smaller size crystals due to the improved molecular mobility contributed significantly to the anhydrous state proton conductivity.
Third, a new category of single lithium ion conducting SPEs was developed by crosslinking a polyether epoxy, poly(ethylene glycol)diglicidyl ether (PEGDGE) (lithium ion solvent), in sulfonated polysulfone (SPSU) matrix. The effects of degree of sulfonation and electrolyte composition on ionic conductivity, thermal, and tensile properties of SPEs were investigated. It was found that ion-dipole interactions between lithium sulfonate (SO3Li) and PEGDGE were responsible for the reduction in size of the dispersed epoxy phase and increased thermal stability. Lithium sulfonate promoted compatibilization and also caused improvement in elongation at break. A low molecular weight electrolyte salt, lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) was further dissolved in PEGDGE phase prior to its crosslinking in SPSU matrix, and the ionic conductivity and thermal properties were evaluated as a function of doping level. The ionic conductivity showed remarkable improvement compared to the undoped system.