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The Dissolution of Iron from Automotive Steel Sheets in a Molten Zinc Bath and the Kinetics of the Nucleation and Growth of Dross Particles

Lin, Kang-Yi

Abstract Details

2011, Master of Sciences, Case Western Reserve University, Materials Science and Engineering.
Hot-dip galvanizing (HDG) is a well-known process that increases the resistance of a steel strip to corrosion. Immersion of an automotive steel sheet in a galvanizing bath initiates a dissolution reaction. The flux of iron from the steel surface into the liquid zinc bath provides a driving force for the formation of an inhibition layer and the precipitation of dross particles. Such reactions involve the kinetics of nucleation and growth of intermetallic phases. This study addresses two main issues. First, the iron dissolution rate constant is governed by the solubility of iron in the liquid zinc under a metastable state between the pure bcc iron and the liquid phases. Secondly, a model for the nucleation and growth of precipitates can reveal the dynamics associated with intermetallic compound formation. The nucleation and growth model developed predicts that the inhibition layer covers 99.9% of the steel surface in 0.0011 second with the iron upersaturation of 0.56wt.% and the aluminum concentration of 0.20wt.% in a molten zinc bath at 460°C.
Gary Michal, M. (Committee Chair)
James McGuffin-Cawley, D. (Committee Member)
Mark DeGuire, R. (Committee Member)
92 p.

Recommended Citations

Citations

  • Lin, K.-Y. (2011). The Dissolution of Iron from Automotive Steel Sheets in a Molten Zinc Bath and the Kinetics of the Nucleation and Growth of Dross Particles [Master's thesis, Case Western Reserve University]. OhioLINK Electronic Theses and Dissertations Center. http://rave.ohiolink.edu/etdc/view?acc_num=case1307733545

    APA Style (7th edition)

  • Lin, Kang-Yi. The Dissolution of Iron from Automotive Steel Sheets in a Molten Zinc Bath and the Kinetics of the Nucleation and Growth of Dross Particles. 2011. Case Western Reserve University, Master's thesis. OhioLINK Electronic Theses and Dissertations Center, http://rave.ohiolink.edu/etdc/view?acc_num=case1307733545.

    MLA Style (8th edition)

  • Lin, Kang-Yi. "The Dissolution of Iron from Automotive Steel Sheets in a Molten Zinc Bath and the Kinetics of the Nucleation and Growth of Dross Particles." Master's thesis, Case Western Reserve University, 2011. http://rave.ohiolink.edu/etdc/view?acc_num=case1307733545

    Chicago Manual of Style (17th edition)