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mellott stephenFE.pdf (19.14 MB)
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Tensile, Creep, and Fatigue Behaviors of Thermoplastics Including Thickness, Mold Flow Direction, Mean Stress, Temperature, and Loading Rate Effects
Author Info
Mellott, Stephen Richard
Permalink:
http://rave.ohiolink.edu/etdc/view?acc_num=toledo1344541288
Abstract Details
Year and Degree
2012, Master of Science in Mechanical Engineering, University of Toledo, College of Engineering.
Abstract
The overall objective of this study was to conduct a systematic and comprehensive experimental investigation to evaluate and quantify the tensile, creep, and fatigue behaviors of two thermoplastic polymers. The effects considered in this experimental study include mold flow direction, thickness, mean stress, temperature, and loading rate. Specimens were subjected to monotonic tension, creep, and load-controlled fatigue tests. The two materials considered were a neat impact polypropylene and a mineral and elastomer reinforced polyolefin. A unique test specimen geometry was developed for this study along with a procedure for fatigue testing. Tensile tests were performed at various strain rates at room, -40¿¿C, and 85¿¿C temperatures with specimens cut parallel and perpendicular to the mold flow direction. Tensile properties including elastic modulus, ultimate tensile strength, yield strength, and strain at the ultimate tensile strength were determined from these tests. The Ramberg-Osgood model for metals was used to model the tensile deformation behavior, in addition to other models specific to polymeric materials. Creep tests were conducted at room temperature, 85¿¿C, and 125¿¿C at various stress levels, and data from these tests were used to model the creep deformation behavior by a power-law model for both materials. The effect of creep damage in fatigue tests with mean stress was also investigated with a linear damage model. Fatigue tests were performed with test specimens of two different thicknesses and cutting directions with respect to the mold flow. These tests were performed at room temperature, -40¿¿C and 85¿¿C in tension-compression and tension-tension. Several frequencies were used for the same stress levels to examine the effect of frequency on fatigue life. Prediction of stress-life fatigue properties from tensile properties was also examined and compared to existing predictions from tensile properties for steels. The effect of mean stress was modeled using various parameters developed for metals and with models specific to polymeric materials obtained from a literature review. In terms of effectiveness, the Walker equation and a simple model with a mean stress sensitivity factor (¿¿) proved to be the most effective. Incremental step cyclic deformation tests were performed to generate cyclic stress-strain curves to enable the determination of strain-life fatigue properties from stress-controlled tests. The effect of self-heating under cyclic loading was modeled with tests that measured the specimen surface temperature as a function of the applied stress amplitude and cycling frequency.
Committee
Dr. Ali Fatemi (Advisor)
Dr. Saleh Jabarin (Committee Member)
Dr. Yong Gan (Committee Member)
Pages
328 p.
Subject Headings
Materials Science
Keywords
tensile
;
creep
;
fatigue
;
thermoplastic
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Citations
Mellott, S. R. (2012).
Tensile, Creep, and Fatigue Behaviors of Thermoplastics Including Thickness, Mold Flow Direction, Mean Stress, Temperature, and Loading Rate Effects
[Master's thesis, University of Toledo]. OhioLINK Electronic Theses and Dissertations Center. http://rave.ohiolink.edu/etdc/view?acc_num=toledo1344541288
APA Style (7th edition)
Mellott, Stephen.
Tensile, Creep, and Fatigue Behaviors of Thermoplastics Including Thickness, Mold Flow Direction, Mean Stress, Temperature, and Loading Rate Effects.
2012. University of Toledo, Master's thesis.
OhioLINK Electronic Theses and Dissertations Center
, http://rave.ohiolink.edu/etdc/view?acc_num=toledo1344541288.
MLA Style (8th edition)
Mellott, Stephen. "Tensile, Creep, and Fatigue Behaviors of Thermoplastics Including Thickness, Mold Flow Direction, Mean Stress, Temperature, and Loading Rate Effects." Master's thesis, University of Toledo, 2012. http://rave.ohiolink.edu/etdc/view?acc_num=toledo1344541288
Chicago Manual of Style (17th edition)
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Document number:
toledo1344541288
Download Count:
705
Copyright Info
© 2012, all rights reserved.
This open access ETD is published by University of Toledo and OhioLINK.