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Flow simulations in a Banbury mixer

Cheng, Jing-Jy

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1990, Doctor of Philosophy, Case Western Reserve University, Chemical Engineering.
A fluid dynamics analysis package – FIDAP using the finite element method was implemented to simulate the flow patterns in a Banbury mixer. The flow simulations were carried out initially for the intensive mixing region of a Banbury mixer and they were limited to a two-dimensional analysis. A Lagrangian point of view was adopted and 18 different geometries were selected to represent one revolution of the rotor. A power-law model with time and temperature dependent parameters was used to characterize the rheological behavior of the mixture. The results of the analysis show good agreement with experimental observations regarding the pressure distributions and temperature profiles. The flow analysis was then extended to the entire mixing chamber with two counter-rotating rotors. This time, an Eulerian point of view was adopted. The flow simulations were limited again to a two-dimensional analysis, under the assumptions of pseudo steady-state and isothermal conditions. Streamline contours and velocity profiles indicating the material exchange between the two chamber lobes on the bridge region, as well as the obtained dynamic pressure profiles are in agreement with reported experimental observations. The simulation results were used to characterize the flow field in terms of a parameter quantifying the elongational flow components. The influence of design and processing variables on the flow characteristics as well as on the average shear rate were analyzed.
Ica Manas-Zloczower (Advisor)
153 p.

Recommended Citations

Citations

  • Cheng, J.-J. (1990). Flow simulations in a Banbury mixer [Doctoral dissertation, Case Western Reserve University]. OhioLINK Electronic Theses and Dissertations Center. http://rave.ohiolink.edu/etdc/view?acc_num=case1054584225

    APA Style (7th edition)

  • Cheng, Jing-Jy. Flow simulations in a Banbury mixer. 1990. Case Western Reserve University, Doctoral dissertation. OhioLINK Electronic Theses and Dissertations Center, http://rave.ohiolink.edu/etdc/view?acc_num=case1054584225.

    MLA Style (8th edition)

  • Cheng, Jing-Jy. "Flow simulations in a Banbury mixer." Doctoral dissertation, Case Western Reserve University, 1990. http://rave.ohiolink.edu/etdc/view?acc_num=case1054584225

    Chicago Manual of Style (17th edition)